Remedy: rearrange the ferrite and
cementite by quenching and tempering the steel to obtain a uniform
distribution of spheroidal cementite particles in a fine grained
ferrite. This is also called tempered martensite.
However, many
makers of fatigue sensitive parts follow a different tack. They
use annealed alloy steel. The reason is that most steels have a
fatigue limit, the stress below which no cracks ever develop. In
annealed alloy steel, the fatigue limit is higher than the yield
strength. The part will therefore show signs of yielding when it
has been exposed to stresses that could lead to fatigue failure.
A case in point is a lifting swivel, a ball bearing device used with a
crane that permits the load to be rotated without twisting the
cable. The one that I examined was originally made with very
little clearance between the upper and lower portions. An
inspector could verify that the swivel was safe to use by trying to
insert his business card between the two halves. If it would not
go in, the swivel had never been overloaded and was therefore free of
fatigue. This avoided the expensive task of taking the swivel all
apart in order to check its central shaft for cracks. The lack of
any quenching and tempering treatment on this sensitive part meant that
it would also never be likely to contain any cracks resulting from the
transformation stresses involved in forming martensite. This
approach isn't universal because the part has to be proportionately
larger in its load-bearing cross sections to compensate for the low
strength of the annealed material.
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