Nomarski Differential Interference Contrast
adapted to a
Bausch & Lomb Research (I) metallograph
by George Langford
When my consulting company (Amenex Associates, Inc.) had commercial laboratory space, we used a really nice Reichert MeF2 metallograph that had a Nomarski differential interference contrast accessory as well as a cute little microhardness testing device.  After the Enron debacle, it became uneconomical to keep the lab open, and I had to give up the Reichert metallograph for lack of space.  However, I was able to assemble a working Bausch & Lomb Research (I) metallograph from pieces obtained on eBay (but without the extravagant optical bench) and I've wanted to work out a way of fitting Nomarski DIC to that instrument.  Here's my previous progress, as of January 21, 2007.

The Bausch & Lomb Research (I) metallograph has polarized light as standard because it uses a Foster prism as the vertical illuminator.  In order to defeat the polarized light, one has to place a quarter-wave plate in the optical path (the "B" setting of the illuminator).  Therefore, there is no way to change the polarized light except to turn it on (crossed to extinction) or off (quarter wave plate).  There is no in-between setting except that provided by the sensitive tint plate.  That appears to present no handicap to the use of Nomarski differential interference contrast in my Bausch & Lomb Research (I) metallograph.  Bausch & Lomb later made available a complex accessory for providing the intermediate settings.

My previous setup had a serious error: I was putting the Nomarski wedge in upside down !  Once I realized that, progress came more quickly, and the images the setup produces became dramatically better and more useful.  That required I make some adapters:

Adapters
The brass adapter at left, installed on a salvaged Research I centering mount, has a dovetail fitting that goes into the open end of the Olympus Neo100 Nomarski wedge at right.  The threaded brass fitting needed to reduce the large-size (26mm) Olympus thread to the standard RMS thread that my selected objectives use can just be seen in the bottom center of the Nomarski wedge.  Even though the Nomarski wedge's markings are upside down when it's all put together on the metallograph, that's the right way to use it - this is an inverted microscope, after all.

I generally use this adapter & DIC wedge with 215 mm T.L. objectives.
Reichert adapter
The Nomarski attachment shown at left was evidently expressly made to fit the Research I metallograph.  It came with two BF/DF objectives, 16X and 40X, and I recently added an 80X BF fluorite objective.  All three have the very long 250 mm T.L. that's needed to compensate for the height of the mechanism that Reichert uses to move the wedge up & down as well as in and out.  The Research I's stage mechanism barely has the vertical travel need to accommodate this monster.
Three adapters
The three adapters that I've made are shown alongside a standard Research I 41X objective for scale.

The third Nomarski device at far right is a Zeiss INKO meant for use with an EPIPLAN 40X objective.  It was easiest to adapt because it has RMS threads on both ends. 

It's shown on the aluminum centering adapter I made to fit RMS-threaded objectives onto the Research I.
Tube lengths
Here's how I match tube lengths. The 41X objective stands about the same overall height as the 45X Fluorite, 215 mm T.L. Leitz objective at left, which has an extension tube added beneath it.

I'm not certain about the tube length of the Research I's objectives, but I recently calculated that it's probably about 180 mm.

Representative Images - Mild Steel (etched)
CMOS-Pro camera (color wheel) at 960x800 pixel count

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Zeiss Inko DIC/Leitz 45X Fluorite/Green filter
Zeiss Inko - Leitz 45X Fluorite - Green interference filter
As at left, but with sensitive tint plate in optical path
As at left, but with senitive tint plate in optical path
As above, but without any filter
As above, but without any filter
As above, but with no filter
As above, but with no filter

5X Bausch & Lomb BF 215 mm T.L. Objective

More Images - Effect of Objective Magnification using an Olympus MPlan 40 DIC Module
The eyepiece is a Zeiss Projektiv 3.2X with some pieces of dust at center in all these images.
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5X Bausch & Lomb BF 215 mm T.L. Objective
5X Bausch & Lomb BF Objective, 215 mm T.L.
10X Bausch & Lomb BF/DF 215 mm T.L. Objective
10X Bausch & Lomb BF/DF 215 mm T.L. Objective

13X Bausch & Lomb BF/DF 215 mm T.L. Objective
13X Bausch & Lomb 215 mm T.L. objective
40X Bausch & Lomb BF/DF 215 mm T.L. Objective
40X Bausch & Lomb BF/DF 215 mm T.L. objecuive

Grey Cast Iron (unetched) - Effect of Various DIC Modules, Mostly Olympus

The eyepiece is again a Zeiss Projektiv 3.2X with some pieces of dust at center.

Bausch & Lomb 5X BF 215 mm T.L. objective (Neo 100)
Bausch & Lomb 5X BF 215 mm T.L. objective
Bausch & Lomb 8X BF/DF 215 mm T.L. objective (MPlan 40)
Bausch & Lomb 8X BF/DF 215 mm T.L. objective
Bausch & Lomb 10X BF/DF 215 mm T.L. objective (MPlan 40)
Bausch & Lomb 10 BF/DF 215 mm T.L. objective
Bausch & Lomb 13X BF/DF 215 mm T.L. objective (Neo 100)
Bausch & Lomb 13X BF/DF 215 mm T.L. objective
Bausch & Lomb 20X BF/DF 215 mm T.L. objective (MPlan 40)
Bausch & Lomb 20X BF/DF 215 mm T.L. objective
Bausch & Lomb 40X BF/DF 215 mm T.L. objective (MPlan 40)
Bausch & Lomb 40X BF/DF 215 mm T.L. objective
Reichert 40X BF/DF 250 mm T.L. objective (Reichert DIC module)
Reichert 40X BF/DF 250 mm T.L. objective in Reichert DIC module
B&L 4mm (54X) 215 mm T.L. apochromatic objective (MPlan 40)
Bausch & Lomb 4mm apochromat BFobjective