Microstructures
by George Langford, Sc.D., Massachusetts Institute of Technology, Cambridge, MA, 1966
Copyright©
2005 by George Langford
Cast Irons, High Alloy Steels, and Superalloys - Lesson 2 - Third specimen
Failed 18-8 stainless steel at 500X etched electrolyticallyA tensile testing grip, made of this 18% Cr - 8% Ni stainless steel, failed in service at 650C. 


Why ?


Note the annealing twins in this FCC material.  It has been electrolytically etched in an oxalic acid solution and is shown at 500X magnification.



Think about the present context
and then move to the explanation.



























Explanation:  It has been sensitized at the 650C operating temperature.  The formation of Cr4C depleted the austenite grain boundaries of chromium, a nonadherent scale (surface oxide) of FeO formed, and oxidation
destroyed the grip by rapid diffusion of carbon along the grain boundaries.  The steel was unsuited for the application.

Sensitization TTT diagram
This TTT diagram (Time-Temperature-Transformation) shows that sensitization occurs most rapidly (i.e., in a few minutes) at 600C to 850C, but hardly at all below 500C.  The only useful 18-8 stainless steel for this service would therefore have to be free of dissolved carbon.







Specimen 4 is a more
resistant stainless steel
.