Microstructures
by George Langford, Sc.D., Massachusetts Institute of Technology, Cambridge, MA, 1966
Copyright©
2005 by George Langford
Low Alloy Steels - Lesson 1 - Fourth specimen
Caustic embrittlement at 500X etched
Steel can stress corrosion crack just like copper alloys, but from different environments.  This is a piece of boiler plate that had an adjacent rivet hole, in which crevice the hydroxyl ion (OH-) was allowed to build up.  The resulting caustic embrittlement (due to the development of a high pH in the stagnant water in the crevice) caused extremely localized corrosion and crack formation in the steel under stress.

The photomicrograph at left is shown at 500X with a Nital etch.  Note the black phase (probably FeO) penetrating along the cracks.

Improper feedwater treatment caused the failure.  The pearlite has become spheroidized by the boiler's heat.

 Now go on to Specimen 5.