Microstructures
by George Langford, Sc.D., Massachusetts Institute of Technology, Cambridge, MA, 1966
Copyright©
2005 by George Langford
Unknowns, Non-Ferrous - Set 2 - Fourth specimen M.I.T.'s #622
Copper - 50% zinc at 200X etched
I inadvertently made this unknown myself while trying to make a rod of alpha - beta brass.  I mixed up the right weight percentages of copper and zinc, sealed them in vacuum in a Vycor tube, and placed the tube in a furnace at a temperature high enough to melt the alloy completely, yet low enough not to force the vapor pressure of zinc above one atmosphere, lest the tube explode.  My aim was to get a 50:50 mixture of each phase, but every time I tried to take the tube and its molten contents out of the furnace, the liquid would start to boil vigorously because the cold tongs were making the arrangement function like a heat pipe.

My first photomicrograph was made at 200X; then 500X and finally, 1000X.
Copper - 50% zinc at 500X etched
The end result, after I gave up trying to avoid all this alarming boiling and just took it out and stood it on end against the leg of the table, was a rod that was 100% alpha at one end and 100% beta at the other end.  When I tried swaging (cold reducing the diameter) the rod, this single grain of beta popped out.  It was about the size and shape of a beech nut.

See if you can figure out what this microstructure consists of, and also how the rod ended up with such dramatic macrosegregation - it was brown at one end and lemon yellow at the other end !

There were equal numbers of copper and zinc atoms.
Copper - 50% zinc at 1000X etched
These are copper precipitates at 1000X.

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